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1911 2011 Bul Armory SAS II Ultralight

SAS II Ultralight Is On It’s Way Back from Repair

I posted here that the Ultralight had to be sent back to Bul Armory for repair (again).

It is September 27th and I just got an email that the UL is on it’s way back to me. They received it September 11th.

The notes they provided:

The pistol underwent a full inspection where we made sure all the different components are within spec.

We then adjusted the main spring and test fired the pistol and the pistol works well as it should. 

I’m kinda wary, as the pistol itself was working well when I sent it to them…the issue was that the grip safety wasn’t working properly.

It should be back to me on October 1st.

If it’s not fixed (as I suspect), I’ll stop carrying it. I may sell it to finance a different 2011. I may research to see if I can fix it on my own. Or, I may find a gunsmith that can fix it.

I may be overly worried about this, but I don’t think that the issue was a mainspring adjustment issue, especially since since Bul Armory has had the chance to fix this (twice now). I do not have any other 1911 or 2011 that has ever had this issue and I don’t believe mainsprings just loose adjustability out of the blue to the point that the grip safety stops working.

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1911 2011 Bul Armory SAS II Ultralight

SAS II Ultralight Sent Back to Bul Armory for Repair

The grip safety was not stopping the hammer from falling.

This occurred back in January 2024 and I sent it back to Bul Armory then.

When I received it back, I tested it and the grip safety was functional.

Eight months later, I checked again, and the hammer is dropping again, although I’ve to hulk up on the trigger to get it to drop.

I went to Reddit and asked why this would be occurring and I got several answers. The first two were basically the same answer – that whoever built the gun removed too much material on the grip safety when fitting the part.

The last answer wasn’t really an answer…it was more of an accusation that I wasn’t engaging the grip safety fully, which excessively wore the part over time. I told the guy that that wasn’t the issue, and thanked him for his time. I highly doubt that was the issue, as I’ve to tightly grip the gun to control it and when I grip, the grip safety is disengaged.

Another guy chimed in stating that he’d had the exact same issue. He said he’d bought his gun from GP Arms, who was a Bul Armory importer up until a month or so before I bought my Ultralight. Gabe said that he’d seen the issue before with BA guns, and he fixed it. The guy said the issue never recurred.

So, this leads me to believe that this is indeed a manufacturing issue.

Keep in mind that the one-year warranty expired back in March 2024.

My options were to:

  1. Get the safety pinned – not an option on a $1500 gun.
  2. Find a gunsmith that could fix the safety – not an option on a $1500 gun.
  3. Reach out to Bul Armory and explain to them that they “fixed” this back in January, only for the issue to recur eight months later. Ask them to fix it under warranty and if they won’t, ask them to diagnose the issue and if the cost was reasonable, I’d pay to have it fixed.
  4. Fix it on my own – last resort option (would find a gunsmith before I did this).

I ended up reaching out to Bul Armory and explaining that whatever fix they applied did not work, that the gun was out of warranty but wasn’t when the “fix” was applied. I asked them to fix it under warranty since their fix didn’t remedy the issue. I explained to them that reliability was important to me, as the gun was a carry gun. I also asked that they ensure the gun stayed fixed this go-around and asked them if they needed to replace parts, to please do so.

Bul Armory honored my request. I sent the gun to them last week – they’ve had it a week, so far.

I’m carrying the Alpha Foxtrot while the SAS II UL is being repaired.

I will post an update once the gun has been returned to me.

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Bul Armory SAS II Ultralight

YES! SAS II UL Is On It’s Way Home!

I received an email from Bul Armory yesterday evening. They stated that the gun has been repaired!

While it was there, they also did a performance tune-up of the gun.

An explanation of the cause of the issue was not provided, but they did give me a listing of the things they did.

The pistol underwent a full inspection where we made sure all the different components are within spec.

has been polished chamber also the ramp was moved forward and polished as a extra
adjusted mags specs
checked extractor tension
fitting slide/barrel/ejector
grip has been adjusted/thumb safety

All the safety components work properly and the pistol was then test fired and works well as it should.

I’m happy the grip safety issue was fixed, but I didn’t want anything other than that to be fixed. With their tinkering, they may have introduced faults with the gun.

We’ll see how it is when it’s returned. I will have to take it to be shot Monday or Tuesday evening.

I sent it to them on 12/22. I planned to give them approximately 30 days to fix the issue before contacting them. They finished it a few days before I would’ve called them. That worked out better than I’d planned.

They also stated that they’d “adjusted mag specs”. I sent them one mag (of the four that I had) because I didn’t want to send them all and not get them all back.

I’ll probably also record a 10 min video on Monday, as well.

Stay tuned!